Spinner Bulkheads – Getting the Spacing Right

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If you have ever needed to change props or spinners on your completed homebuilt, you have probably sweated out the clearance between the rear...

Metal Magic: Deburring

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Holes are drilled so let's get them cleaned up and ready for fasteners. Paul Dye explains the process of deburring holes and edges in...

The Wind-up, the Pitch…

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…and now let’s hit this PC board problem out of the park. Let’s make a useful part with the full PCB program. Here’s the situation:...

Fuel Cap Dipstick (and Always Chock Your Wheels)

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Before I delve into this month’s project, here’s the backstory on where it came from: I started my flight training with 10 hours in...

Installing and Maintaining Your Pitot-Static System

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The pitot-static system is usually one of those items appearing on your to-do list when you are at the point of being 90% done...

I Need Help—Where Do I Look?

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Building an aircraft kit is a complicated undertaking and few builders succeed entirely by themselves. A builder’s primary guidance is to follow the plans...

Oil in Line

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Look very closely and you will see liquid in the tubing. This is the manifold pressure line to the electronic ignition system. The fluid in...

Metal Magic: Intro to Riveting

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Introduction to driven rivets. Learn how to judge the size of rivets you need and how to tell if you've driven them correctly.

Metal Magic: All About Clecoes

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The Cleco clamp is the metalworker's best friend.

Broken Battery Hold-Down Bracket

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This battery hold-down bracket was discovered in an RV-10 during a condition inspection. It is a very serious safety issue that probably needs no...

In Case You Missed it

Homebuilt Accidents: Fatal Factors

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Pilot decision-making is a greater factor in fatal accidents.

Ask the DAR

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Questions about operating limitations when changing engines and adding avionics for IFR.

Error Chain: It’s What You Don’t Know That’ll Kill You

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Or, how to be lucky and dumb–a hypothetical tale in three acts.

Aero ‘lectrics

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This IC walked into a (light) bar…