Quick Rivet Squeezer Setup with a Handy New Gauge

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squeezer gaugeMost metal airplane builders have a set of colored rivet gauges—those little bent pieces of aluminum that tell them the proper height and diameter of a finished rivet shop head. But most still rely on trial and error to set their squeezers to the proper depth. You set it a little wide, test squeeze, then set it a little tighter… and repeat until you get it right. Experience helps get you close from the start—but trial and error are still part of the process.

Well, all that was true until Flyboy Accessories came out with this little 3D-printed gem—a squeezer depth gauge for common rivet sizes that helps you set your squeezer before driving your first rivet. Designed to get you close on the first try, it’s a stair-step plastic gauge that should prove quick and useful in the shop.

It’s clever enough that we convinced them to send one home with us to try out—we’ll report back on how well it works.

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Paul Dye
Paul Dye has been the Editor-in-Chief and Editor at Large. He retired as a Lead Flight Director for NASA’s Human Space Flight program, with 50 years of aerospace experience on everything from Cubs to the Space Shuttle. An avid homebuilder, he began flying and working on airplanes as a teen and has experience with a wide range of construction techniques and materials. He flies an RV-8 and SubSonex jet that he built, an RV-3 that he built with his pilot wife, as well as a Dream Tundra and an electric Xenos motorglider they completed. Currently, they are building an F1 Rocket. A commercially licensed pilot, he has logged over 6000 hours in many different types of aircraft and is an A&P, FAA DAR, EAA Tech Counselor and Flight Advisor; he was formerly a member of the Homebuilder’s Council. He consults and collaborates in aerospace operations and flight-testing projects across the country.