Build, Test, Refine and Fix—Part 1: Ground Tests

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At some point, a configuration of the airplane is frozen, a prototype is built and testing begins.

Iterate, Modify and Fix

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Wind tunnel.

Magic Configurations

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Designers are continually trying to create new and better machines that will outperform and outsell what is currently available.

Marketability

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The manufacturer must be able to sell enough airplanes to stay in business and make some money.

Manufacturing Considerations

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The designer must consider all three factors: Mission, Manufacturing and Marketing.

Choosing the Configuration

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Most of our recent discussions on the process of designing an airplane were based on the assumption that the airplane has a generally conventional...

Design Innovation

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A designer must make a large number of decisions in the process of designing an airplane. These range from top-level decisions, like the overall...

Secondary Flows

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Cooling within the engine compartment—oil and accessories.

Variable Geometry Cooling System

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The way to reduce or eliminate excess cooling drag in cruise is to use a variable-geometry cooling system that can change shape to control the amount of air flowing through the cowling.

Cooling Outlet Design

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The design must focus on sufficiently cooling the engine while minimizing drag.

In Case You Missed It

Dissolving Foam

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Last winter, with a storm howling and rattling the hangar doors, I decided to...

AV-30 Wrap-Up

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Looking back on three years with uAvionix’s full-featured EFIS.

Ask the DAR

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Is an aircraft’s empty weight required on the data plate? Does the gross weight change when an LSA is converted from conventional landing gear to floats? Should engine maintenance be entered in the builder’s logbook? Does the Minimax still qualify as an ultralight?

A Dream Becomes Reality

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Like a lot of kids, I dreamed of flying. I used to ask for...