The finished items ready for alodine. The inside edges of the tie-down holes were later chamfered and smoothed.

Tie-Down Brackets

2
Finding an angle on staying grounded.
O-290G case with the nose machined for flight use. The mounting lugs were not “countersunk” for conical bushings on this engine. Look for a later article on making the engine mounts.

A D For Effort

1
LYCOMING O-290G REBUILD PART 1

Aircraft Welding Methods for Homebuilders

1
The choice of welding method for your homebuilt aircraft's steel tube fuselage represents one of the most critical decisions in your building journey. Each...

The “Rope A Dope” Trick To Avoid Replacing Cylinders

1
It’s never a good sign when during your aircraft annual inspection the mechanic calls to report an issue. It’s sort of like getting a...
Baffle duct on Lycoming Thunderbolt 36 engine

Make a Custom Baffle Duct

3
Fiberglass your way to a perfect shape.
Drill Guide

Companion DIY Drill Guide

1
Build a simple aluminum jig to drill AN bolt threads for safety wiring—perfect for when your hardware bin is missing just one critical part.
radius washer

Nuts. What to Do When Thrown a Curve

1
When fasteners crowd a radius or bend, radius washers, blocks, or spot facing can solve the problem—without compromising strength or workmanship.
Aircraft Jacking Solutions

All Jacked Up

1
Aircraft Jacking Solutions introduces ease and stability to lifting an airplane
case parting plates

Case Parting Plates

0
A low-cost, effective method for separating stubborn Lycoming O-290 case halves using homemade parting plates and basic hardware.
Stainless Steel Fuel Lines

Fabricating Stainless Steel Fuel Lines

0
Hands-on techniques for reliable stainless fuel lines

In Case You Missed It

The Creative Homebuilder

0
Make your own back rivet set.

Archive: March 1995

0
Rich Trickel’s KIS Cruiser was the subject of our March 1995 cover. KITPLANES® Managing...
[Credit: FAA]

MOSAIC Is Here: What It Means for Homebuilts

12
The FAA's new MOSAIC rule is here. See how it expands Sport Pilot privileges and revolutionizes maintenance for Experimental/Amateur-Built aircraft owners.

Making Progress on the GlaStar Project

1
Fixing the tail, installing the engine, and hanging the wings.