Baffle duct on Lycoming Thunderbolt 36 engine

Make a Custom Baffle Duct

3
Fiberglass your way to a perfect shape.
Drill Guide

Companion DIY Drill Guide

1
Build a simple aluminum jig to drill AN bolt threads for safety wiring—perfect for when your hardware bin is missing just one critical part.
radius washer

Nuts. What to Do When Thrown a Curve

1
When fasteners crowd a radius or bend, radius washers, blocks, or spot facing can solve the problem—without compromising strength or workmanship.
Aircraft Jacking Solutions

All Jacked Up

1
Aircraft Jacking Solutions introduces ease and stability to lifting an airplane
case parting plates

Case Parting Plates

0
A low-cost, effective method for separating stubborn Lycoming O-290 case halves using homemade parting plates and basic hardware.
Stainless Steel Fuel Lines

Fabricating Stainless Steel Fuel Lines

0
Hands-on techniques for reliable stainless fuel lines
When possible I pre-polish skins, like this Onex vertical tail skin, through Nuvite grade C prior to assembly. Polishing tools

Taking a Shine To 6061-T6 – Part 2

0
Cutting the initial shine with NuShine II F9 is key to a polished finish. Here's how to master the pad, pressure, speed, and polish for gleaming results.
oil cooler shutter

Oil Cooler Shutter

0
Ditch the duct tape— an adjustable fix for oil coolers.
cad for the home shop

CAD for the Home Shop

0
Explore how EAA members use Solid Edge and 3D printing to design, model, and build aircraft parts—affordably and efficiently with modern CAD tools.
custom engine mount

Building a Custom Engine Mount

0
How a custom engine mount for the SR-1 was CNC’d, stress-tested, and welded for strength, weight savings, and tight packaging.

In Case You Missed It

Going Overboard

3
Have you ever lost anything out of an airplane? Gravity being omnipresent—and apparently increasing...

Completions

0
Builders share their successes.

Editor’s Log

0
Failure of imagination.

The Airfoil Adventures of Harry Riblett

2
Finishing the work NACA started.