The “Rope A Dope” Trick To Avoid Replacing Cylinders

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It’s never a good sign when during your aircraft annual inspection the mechanic calls to report an issue. It’s sort of like getting a...
Baffle duct on Lycoming Thunderbolt 36 engine

Make a Custom Baffle Duct

3
Fiberglass your way to a perfect shape.
Drill Guide

Companion DIY Drill Guide

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Build a simple aluminum jig to drill AN bolt threads for safety wiring—perfect for when your hardware bin is missing just one critical part.
radius washer

Nuts. What to Do When Thrown a Curve

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When fasteners crowd a radius or bend, radius washers, blocks, or spot facing can solve the problem—without compromising strength or workmanship.
Aircraft Jacking Solutions

All Jacked Up

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Aircraft Jacking Solutions introduces ease and stability to lifting an airplane
case parting plates

Case Parting Plates

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A low-cost, effective method for separating stubborn Lycoming O-290 case halves using homemade parting plates and basic hardware.
Stainless Steel Fuel Lines

Fabricating Stainless Steel Fuel Lines

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Hands-on techniques for reliable stainless fuel lines
When possible I pre-polish skins, like this Onex vertical tail skin, through Nuvite grade C prior to assembly. Polishing tools

Taking a Shine To 6061-T6 – Part 2

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Cutting the initial shine with NuShine II F9 is key to a polished finish. Here's how to master the pad, pressure, speed, and polish for gleaming results.
oil cooler shutter

Oil Cooler Shutter

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Ditch the duct tape— an adjustable fix for oil coolers.
cad for the home shop

CAD for the Home Shop

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Explore how EAA members use Solid Edge and 3D printing to design, model, and build aircraft parts—affordably and efficiently with modern CAD tools.

In Case You Missed It

Aero ‘lectrics, Strobes – Part 3

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In Part 3 of this series about building an aircraft strobe, the author beefs up the project using off-the-shelf parts to provide a brighter, more frequent flash without running down the planes electrical system.

The Decision to Polish

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To quote a friend, “When you paint, the aircraft will never look better than...

More Toys

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Back in July 2014, I wrote a column justifying all of the toys we...

2022 Aircraft Lighting Buyer’s Guide

3
Modern aircraft lighting for the modern homebuilt.