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Eric Stewart

Eric Stewart
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Eric Stewart is designing and building the SR-1, a speed plane for setting records in the FAI c-1a/0 category (takeoff weight less than 661 pounds, including pilot and fuel). You can see more at facebook.com/TheSR1Project, including additional photos and videos of the subjects in this series of articles.
Trimming composites gets the full PPE job. [Credit: Eric Stewart]

A Few of My Favorite Tools

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Occasionally I see articles by colleagues on their favorite tools (a somewhat less controversial topic than favorite airplanes). I’ve had a growing list in...
Stainless Steel Fuel Lines

Fabricating Stainless Steel Fuel Lines

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Hands-on techniques for reliable stainless fuel lines
two-way deburring tool

Deburring the Back of a Hole

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The Burraway tool deburrs both sides of a hole—even inside tubes—when space is tight.
custom engine mount

Building a Custom Engine Mount

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How a custom engine mount for the SR-1 was CNC’d, stress-tested, and welded for strength, weight savings, and tight packaging.
custom heat exchanger

Custom Heat Exchanger Fabrication

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Designing and fabricating custom radiator and intercooler systems with packaging challenges.

3D Printer Assisted Building

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Welcome to tomorrow’s construction game changer—today.

Building a Composite Fuel Tank

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How to keep it lightweight and leak-free.

Custom Tools for Rod End Installation and Alignment

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Tightening rod end bearings is easy when you make the right tools.

Custom Composite Inspection Panels

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How to add panels to already-molded skins.

Composite Sheared Wingtips

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A step-by-step process to make DIY molds for sheared wingtips.

In Case You Missed It

Channel Challenger

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Dick Starks and the Dawn Patrol get a front-row seat to the Bleriot XI replica’s very successful first flight. Next comes flying off the 40 in preparation for its English Channel flight.

Building on a Budget

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Building his VW-powered Zenith CH 701 taught Wayne Clagg a lot about the consequences of powerplant choices… and much more.

The Independence Project: We Start the Finish Kit

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The Independence Project presses on, this time tackling the multiple tasks that make up the finish kit on the RV-12. By Dave Martin.

Checkpoints

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Prepping for the sale.