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Rapid Prototyping and Experimental Design
...aerospace engineer, pilot, aircraft owner, and homebuilder, having completed an RV-6 and a single-seat aircraft of his own design. Ken’s company, Sky Designs Engineering (www.skydesigns.aero), specializes in light aircraft design....
Rapid Prototyping and Experimental Design
...mechanical properties, namely strength and chemical resistance (both temperature dependent). While most epoxies for Experimental aircraft will cure at room temperature (RT, generally defined as 77 F), this cure will...
Rapid Prototyping and Experimental Design
...facesheets. This is to be expected and can even be used by the designer to optimize part weight if the component sees asymmetric loads. Graph 2 compares foam-cored coupons. As...
Rapid Prototyping and Experimental Design
...coupon is. This provides feedback on your fabrication methods, as well as data that can be used to design optimum structures. Four-point bending fixture fabricated per ASTM standard D7249. The...
Rapid Prototyping and Experimental Design
Last month, we discussed the aerodynamic design and construction of gear fairings. This month, we’ll take on wheel pants. We’ll start with some aerodynamic considerations: Whereas gear fairings represent a...
Rapid Prototyping and Experimental Design
...fail in peel. The designer can mitigate this by ensuring this corner has a nice fillet of adhesive and possibly a taped reinforcement. With a smaller radius, the peel forces...
Rapid Prototyping and Experimental Design
...ready. 19. Topping bottles filled. 20. Vinegar cleanup pan filled 1/4 inch. —E.S. Eric Stewart is designing and building the SR-1, a speed plane for setting records in the FAI...
Rapid Prototyping and Experimental Design
...you then! Eric Stewart is designing and building the SR-1, a speed plane for setting records in the FAI c-1a/0 category (takeoff weight less than 661 pounds, including pilot and...
Rapid Prototyping and Experimental Design
...of structural properties and low weight. Rohacell IG/IG-F is Evonik’s industrial-grade foam core. The F designation indicates the fine-cell version. Likewise, Divinycell H is Diab’s industrial-grade foam, and F is...
Rapid Prototyping and Experimental Design
...on YouTube. Eric Stewart is designing and building the SR-1, a speed plane for setting records in the FAI c-1a/0 category (takeoff weight less than 661 pounds, including pilot and...
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Repetition
Repetition is a big part of building an airplane. Fortunately, for many builders, it is also good for the soul.