How to Finish Snakeskin Wire Looms Neatly

This simple lacing trick keeps expandable tubing from fraying—permanently.

4
snakeskin for wire looms
Cut your snakeskin a little long, then slide the end up until it’s maybe a half inch from where you want the finished end of the tubing.

I learned this trick from a truck mechanic in Appleton, Wisconsin, years ago. Many of us use expandable tubing—also called “snakeskin”—to make clean wire bundles. But finishing the ends of this stuff before it unravels is always a challenge.

A lot of builders just cover the end with heat shrink and hit it with the heat gun. That works—but it can slip off. This little trick works every time, and in my experience, it’s permanent.

snakeskin IMG 7066
Tie the end with lacing cord and cut off the tails—do this close to the end of the snakeskin, but not so close that random strands can escape (left). Now use the “excess” snakeskin and invert it, sliding it over the knot (right).
snakeskin IMG 7068
It looks like this when inverted—the frayed ends are hidden (left). Tie another piece of lacing cord around the inverted snakeskin, beyond the first knot (so that the first knot is encapsulated). You’re done!
Previous articleTaking a Shine To 6061-T6 – Part 1
Next articleSecond Chance Six
Paul Dye
Paul Dye, KITPLANES® Editor at Large, retired as a Lead Flight Director for NASA’s Human Space Flight program, with 50 years of aerospace experience on everything from Cubs to the Space Shuttle. An avid homebuilder, he began flying and working on airplanes as a teen and has experience with a wide range of construction techniques and materials. He flies an RV-8 and SubSonex jet that he built, an RV-3 that he built with his pilot wife, as well as a Dream Tundra and an electric Xenos motorglider they completed. Currently, they are building an F1 Rocket. A commercially licensed pilot, he has logged over 6000 hours in many different types of aircraft and is an A&P, FAA DAR, EAA Tech Counselor and Flight Advisor; he was formerly a member of the Homebuilder’s Council. He consults and collaborates in aerospace operations and flight-testing projects across the country.

4 COMMENTS

  1. That’s a great tip! I never did like the ends of the snakeskin. I’m going to re-do mine now before I close the wings out on my RV-14.

  2. Wow! Great tip. This is why I am here, Flying magazine overlords, not for military rebuilds, or old certified aircraft, just good old fashioned SIMPLE homebuilts with great tips like this.

  3. If you use the adhesive lined version of heat shrink it should not come off, probably ever (even if you want it to).

LEAVE A REPLY

Please enter your comment!
Please enter your name here