Terminal Mismatch

Weak starting.

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The complaint was that starter cranking was slow and anemic. Must be the battery, right? Nope. The main negative lead to the battery was found to be corroded and of the wrong internal diameter, not allowing good contact with the battery. The wrong size hole on the battery cable really reduces the contact area on the battery stud, severely limiting amperage, and in some cases will eventually cause enough heat to burn through the connector.

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Vic Syracuse
Vic is a fixed-wing and helicopter commercial pilot, CFII with ASMEL/ASES ratings, an A&P/IA, DAR, and EAA technical advisor and flight counselor. Passionately involved in aviation for over 40 years, he has built 11 aircraft and logged over 10,000 hours in 72 different kinds of aircraft. Vic volunteers as a Young Eagle pilot, has his own sport aviation business called Base Leg Aviation, and has written two books on aircraft prebuy and condition inspections.