Internal Power Milestone—EarthX Battery for the F1 Rocket Project

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Main EarthX battery in the aircraft
The main battery lives under the baggage compartment shelf in the F1 Rocket to help move weight aft. With lightweight lithium tech, we’re not sure it helps much. (Ignore the untidy wiring—it’s not secured for flight.)

“The ship is now on internal power!”

That’s always great to hear when launching a spacecraft—it means you’ve cleared the preflight checklist and are nearly free of all ground support equipment. We got the same thrill yesterday as we installed two batteries in the F1 Rocket project and disconnected the ground power supplies for the first time—and all the lights stayed on!

The backup battery mounts in the tunnel under the panel. A custom-designed tray holds it securely, and a Velcro strap keeps it in place.
The backup battery mounts in the tunnel under the panel. A custom-designed tray holds it securely, and a Velcro strap keeps it in place.

Of course, we’ll return to external power during the remaining build process, but the fact that the aircraft electrical system can now support itself on the primary and backup EarthX batteries is a major milestone. Everything works as intended, and the wiring is correct—magic achieved.

We’re using an aft-mounted EarthX ETX900 as the primary battery, with the master and starter contactors mounted in the baggage area. This setup ensures the big starter cable is only energized during engine cranking, minimizing the risk of a short circuit. For backup power, we’ve installed the more compact EarthX ETX680C forward in the cockpit under the panel. While this battery has enough power to crank the engine in a pinch, that would be a ground-only operation. To do so, you’d have to move it to the primary position, as the backup wiring doesn’t connect to the starter circuit.

In the bad old days of lead-acid and AGM batteries, builders typically used a smaller backup battery to save weight. But with today’s lightweight LiFePO4 technology, there’s no reason not to carry extra amps. Keeping both batteries within the same chemistry also simplifies charging and maintenance—just one voltage to manage.

Now that we’ve celebrated this milestone—watching the electrical and avionics systems operate independently—we’ll reconnect to shop power to keep the batteries fresh until that big 540 cranks over for the first time.

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Paul Dye
Paul Dye, KITPLANES® Editor at Large, retired as a Lead Flight Director for NASA’s Human Space Flight program, with 50 years of aerospace experience on everything from Cubs to the Space Shuttle. An avid homebuilder, he began flying and working on airplanes as a teen and has experience with a wide range of construction techniques and materials. He flies an RV-8 and SubSonex jet that he built, an RV-3 that he built with his pilot wife, as well as a Dream Tundra and an electric Xenos motorglider they completed. Currently, they are building an F1 Rocket. A commercially licensed pilot, he has logged over 6000 hours in many different types of aircraft and is an A&P, FAA DAR, EAA Tech Counselor and Flight Advisor; he was formerly a member of the Homebuilder’s Council. He consults and collaborates in aerospace operations and flight-testing projects across the country.

2 COMMENTS

  1. Paul
    Very nice, as always.

    I made a similar beam battery hold down bar out of carbon fiber in my legacy.
    But, It bends at the ears. Looking at it again I see that tapered structure is appropriate for an open span, but not where you have fully supported except for the two ears hanging over the edge.. there should actually be more material at the overhang area and not taper down.
    Just a little detail, but it bugs me. But I guess, not enough for me to remake a new hold down bar….

  2. Great topic, Paul! It’s fun to see the tiny battery in the normal-sized tray in the F-1. I’m planning to build a gyroplane kit this fall, and the smaller, lighter LiFePO4 battery makes perfect sense. =GB=

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