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Bob Hadley

Bob Hadley
137 POSTS 7 COMMENTS
Bob Hadley is the R&D manager for a California-based consumer products company. He holds a Sport Pilot certificate and a Light-Sport Repairman certificate with inspection authorization for his Jabiru J250-SP.
Drill Guide

Companion DIY Drill Guide

1
Build a simple aluminum jig to drill AN bolt threads for safety wiring—perfect for when your hardware bin is missing just one critical part.
cad for the home shop

CAD for the Home Shop

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Explore how EAA members use Solid Edge and 3D printing to design, model, and build aircraft parts—affordably and efficiently with modern CAD tools.

Starkey’s Custom Spark Plug Adapter Lock Wrench

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Make spark plug changes easier with a custom spark plug wrench for auto plug adapters on aircraft engines.
Pitot mast

Modifying a Pitot Mast

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Drilling a Piper pitot mast for heat proves trickier than expected—alignment is critical to avoid ruining the part.

Fixing Axle Fooly

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Flat tires seem to come in clusters. You can go years without getting one, then for some reason, “boom” (actually, more like “psssss”), more flats in a month than a year or years.

IV Tube for Crankcase Ventilation

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Recently, my neighbor Ed needed a part to upgrade the installation of his crankcase breather/oil separator kit.

Breaking Bead

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This month’s home shop project is a bead breaker for separating stubborn tires from rims.

How To Bend Tubing Without a Tube Bender

3
Home shop machinist.

Thought Exercise: The Drive Socket

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Ever look at a part and wonder, “How did they make that?”

Orphan Part Angel

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The Glasair static port design has a beveled segment that bisects the centerline of the port. This adds more than a minor complication to the machining process.

In Case You Missed It

Verhees D2 (Photo: Erik Brouwer)

Verhees D2

9
The dream of the delta is alive in Belgium.

Updating an Old Friend

2
Bolt-on electronic fuel injection and ignition for the Continental O-200.

Kit Stuff

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Jet Eze

2
Turning a dream into reality, part 1.