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Bob Hadley

Bob Hadley
137 POSTS 7 COMMENTS
Bob Hadley is the R&D manager for a California-based consumer products company. He holds a Sport Pilot certificate and a Light-Sport Repairman certificate with inspection authorization for his Jabiru J250-SP.

Solving a Calibration Conundrum

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Of all things, I never dreamed that out of the 40+ screwdrivers and dozens of driver bits that I own, one day I’d need...

iPad Chiller

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Just about every pilot I know uses an iPad or Android tablet with ForeFlight, Garmin Pilot or WingX software. In most cases it’s their...

Stage Right

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Of all the milling machine jobs I do, 99.99% involve clamping work in the mill vise. Occasionally, a project comes up where the part...

Another Drill Guide

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The cordless hand drill is a marvel of engineering. Lightweight and powerful, it can do just about any drilling job on an airplane. But...

Wheel Pant Suspenders

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The challenge with this wheel pant was where to mount it, and how.

Poka-Yoke Cable Clamp

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From a machinist’s point of view, the clamp couldn’t be simpler: A couple of grooves, some bolt holes and you’re done.

Bob’s Donut Shop

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In my April 2021 column, I described making custom rivet nuts to replace self-tapping screws for the wing root fairings on my Jabiru. While...

Fuel Cap Dipstick (and Always Chock Your Wheels)

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Before I delve into this month’s project, here’s the backstory on where it came from: I started my flight training with 10 hours in...

Shop-made Blind Rivet Nut

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Blind rivet nuts, also called rivnuts, rivet nuts or insert nuts, are a clever way to add threaded bosses to thin-wall sheet metal structures...

Cylinder Hones and Honing

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Honing and lapping are similar inasmuch as both employ abrasive action to remove metal and refine the finish of the surface that’s being honed...

In Case You Missed It

Archive: October 2000

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Our October 2000 issue featured the Stolp Starduster Too, a huge section on readers...

Bad Indication or a Real Problem?

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How many of us have seen an unusual engine temp/parameter indication and wondered if...

Home Shop Machinist

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Billet oil-drain elbow.
Members of the North Idaho High School Aerospace Program gathered at KSZT [Credit: North Idaho High School Aerospace Program]

North Idaho High School Student ACES Fly the Aircraft They Built

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New FAA Airworthiness Certificates for Van's RV-12 and Zenith CH 750.