Design Process: Roll Control

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rv-14 aileron
The wing with the aileron deflected up will have less lift than the opposite wing with the aileron deflected down. This asymmetry in lift causes a rolling moment.

While the primary function of the wing is to generate lift, it must also incorporate control surfaces to control the airplane in roll. On most airplanes these surfaces are the ailerons.

Before we look at details about aileron sizing and design, let’s turn our attention to the overall roll-control requirements the airplane will have. The pilot needs to be able to control the airplane about the roll axis. The roll controls serve to trim the airplane in roll and to generate and arrest roll rates to maneuver the airplane.

Roll Trim

In steady-state flight the airplane must maintain a constant attitude and not roll. The ailerons must be able to trim out any rolling-moment imbalance. The roll imbalance can come from either mass properties or aerodynamic causes.

If the airplane’s center of gravity is offset from the centerline, it will tend to roll toward the “heavy” side. This situation can arise due to an unequal fuel burn from wing tanks or asymmetric lading of crew and/or payload. Airplanes that carry loads on external stations, such as military strike and fighter aircraft, often experience significant lateral CG offset when the stores are configured asymmetrically. This can happen due to an intentional asymmetric loading or when a single store is released off of a wing station on one side of the airplane. The pilot must be able to trim the airplane laterally so it does not roll uncommanded and still retain enough extra roll-control power to maneuver the airplane.

The second situation where the ailerons are called on to trim out a steady-state rolling moment is in a sideslip. When the airplane is yawed relative to the airstream, the dihedral effect can produce a rolling moment. If the airplane has stable dihedral effect, it will tend to roll toward the downwind wing. In a crosswind situation, the pilot must keep the airplane’s centerline and velocity vector aligned with the runway. To do this, the airplane must sideslip relative to the air. The ailerons must be able to trim out the aerodynamic rolling moment caused by this sideslip so the airplane stays wings-level and does not roll. The pilot must also have enough extra roll-control power available to command roll rate while simultaneously trimming out the steady-state rolling moment.

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Maneuvering in Roll

The pilot moves the stick laterally to command a roll. The ailerons deflect, increasing the lift of one wing and decreasing the lift of the other. This asymmetry in lift causes a rolling moment.

Roll Acceleration

Initially, the rolling moment causes an angular acceleration around the roll axis, and the roll rate increases. The angular acceleration the pilot can command is a function of the roll-control power of the ailerons and the roll inertia of the airplane.

The roll inertia of the airplane is a function of its configuration. The longer and heavier the wings and their contents are, the greater the roll inertia and the smaller the roll acceleration will be for a given rolling moment.

The roll control power of the ailerons is a function of both the configuration of the airplane and of airspeed. The shape, size, deflection and spanwise position of the ailerons all affect the amount of rolling moment the ailerons can generate.

For a given configuration, the rolling moment the ailerons generate is proportional to airspeed squared. This means that the faster the airplane is flying, the more rapid roll acceleration the ailerons can command.

The aileron on this Glasair Aviation Sportsman uses a servo tab, which reduces roll forces. There’s a similar tab on the other aileron for roll trim.

Roll Damping

As the airplane rolls, the angle of attack across the wing’s span becomes asymmetric. The angle of attack of the down-going wing increases, and the angle of attack of the up-going wing decreases. This increases the lift of the down-going wing and decreases the lift of the up-going wing. The lift asymmetry thus generated causes a rolling moment that opposes the roll.

This phenomenon, called “roll damping,” is a major factor determining the steady-state roll rate the airplane can achieve.

As the airplane roll rate accelerates, driven by the aileron-induced rolling moment, the opposing moment due to roll damping increases, reducing roll acceleration. At some point, the moment generated by the ailerons is equal and opposite to the moment generated by roll damping. At this point, roll acceleration will be zero, and the airplane will be at its maximum steady-state roll rate.

To stop a roll, the pilot can center the stick and allow roll damping to stop the roll. Roll inertial will tend to keep the airplane rolling, so a bit of opposing aileron can be used for a moment to stop the roll quicker.

Banking

In normal turning maneuvers, the pilot tries to roll the airplane to a specific bank angle and then capture that bank angle and hold it steady during the turn. The control inputs to do this are not constant.

The pilot initiates the maneuver by moving the stick laterally, which deflects the ailerons and generates an initial roll acceleration. As the roll rate builds up, the pilot may modulate the stick deflection to capture a desired roll rate.

As the airplane approaches the desired bank angle, the pilot must neutralize the stick or use a bit of opposite stick to stop the roll rate and capture the bank angle. Once the airplane is in a steady-state turn at the desired bank angle, it may require a small aileron deflection either way to hold the bank angle constant.

To stop the turn and regain steady-state level flight, the pilot must deflect the stick to the “high side” to command a roll out of the bank and then capture the wings-level attitude, ending up wings-level with the stick neutralized.

It’s important to understand that lateral motion of the stick does not directly command a bank angle. The initial stick deflection commands a roll-rate acceleration, and after the airplane is rolling, a constant stick deflection commands a constant roll rate, not a constant bank angle.

Aileron Sizing Criteria

Aileron sizing criteria are generally of two types: The first, and simplest, is to specify a required steady-state roll rate at specific airspeeds. While simple, this criterion is of limited usefulness for most airplanes since they rarely are flown to their maximum steady-state roll. This criterion is useful for airplanes that need to maneuver aggressively, such as fighters and aerobatic airplanes.

It’s far more common to specify roll performance in terms of time to bank or time to reverse a bank at given conditions. For example, U.S. FAR Part 23 (23.157) requires that under specified takeoff conditions, an airplane of less then 6000 pounds gross weight be able to go from a 30° banked turn in one direction through 60 degrees of roll into a 30° banked turn the opposite way within 5 seconds from the initiation of the roll. For landing conditions, the airplane must be able to perform the same roll reversal in 4 seconds.

As we saw above, the rolling moment available from the ailerons is less at low airspeeds while the roll inertia is essentially constant. Accordingly, the airplane’s roll response will be slower at lower airspeeds. This is why the most taxing roll-performance requirements are for bank-to-bank maneuvers at or near minimum speed.

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Barnaby Wainfan is a principal aerodynamics engineer for Northrop Grumman’s Advanced Design organization. A private pilot with single engine and glider ratings, Barnaby has been involved in the design of unconventional airplanes including canards, joined wings, flying wings and some too strange to fall into any known category.

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