Drill Guide

Companion DIY Drill Guide

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Build a simple aluminum jig to drill AN bolt threads for safety wiring—perfect for when your hardware bin is missing just one critical part.

Build Smart: Make Mods That Matter

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Some mods are better than others. Know how to pick the right ones.
flying hot

Flying Hot

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Summer heat can be more than uncomfortable—it can be dangerous. Smart planning, proper cooling, and a little altitude can keep you flying safely.
radius washer

Nuts. What to Do When Thrown a Curve

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When fasteners crowd a radius or bend, radius washers, blocks, or spot facing can solve the problem—without compromising strength or workmanship.
Polliwagen

Polliwagen

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A sharp-looking homebuilt with early promise, the Polliwagen suffered from pitch quirks that left it nearly extinct just decades after its debut.
Aircraft Jacking Solutions

All Jacked Up

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Aircraft Jacking Solutions introduces ease and stability to lifting an airplane
rv-15 Image: Jon Bliss

Creating the RV-15

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Flying Van’s high wing during its multiyear journey to kit production.
[Credit: FAA]

MOSAIC Is Here: What It Means for Homebuilts

12
The FAA's new MOSAIC rule is here. See how it expands Sport Pilot privileges and revolutionizes maintenance for Experimental/Amateur-Built aircraft owners.

Building the 750 SDXTREME: Part 17

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Custom mods to the 750 SDX main gear and nosegear bring serious weight savings and unique titanium parts to life—right down to the pedals and steering rods.
case parting plates

Case Parting Plates

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A low-cost, effective method for separating stubborn Lycoming O-290 case halves using homemade parting plates and basic hardware.

In Case You Missed It

Free Flight

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Modern avionics, knowledge of the weather, a sturdy airframe and a cell phone make cross-country trips less of a gamble.

Torque Plates

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Torque plates are installed before any cylinders go on at the Lycoming engine...

Build Your Skills: Fabric

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This month we look at installing the fabric on the wing and how to use rib-lacing, reinforcement tapes, pre-punched holes, and methods of mechanical attachment including pop rivets, PK screws and fabric clips; by Ron Alexander.
The “mission-adaptable Silverlight Recon is a high-performance quick-build.

Recon: Have It Your Way

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The mission-adaptable kit you can build in 17 days.