When possible I pre-polish skins, like this Onex vertical tail skin, through Nuvite grade C prior to assembly. Polishing tools

Taking a Shine To 6061-T6 – Part 2

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Cutting the initial shine with NuShine II F9 is key to a polished finish. Here's how to master the pad, pressure, speed, and polish for gleaming results.
oil cooler shutter

Oil Cooler Shutter

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Ditch the duct tape— an adjustable fix for oil coolers.
cad for the home shop

CAD for the Home Shop

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Explore how EAA members use Solid Edge and 3D printing to design, model, and build aircraft parts—affordably and efficiently with modern CAD tools.
custom engine mount

Building a Custom Engine Mount

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How a custom engine mount for the SR-1 was CNC’d, stress-tested, and welded for strength, weight savings, and tight packaging.
Polishing leads to a shiny airplane. Sonex in flight

Taking a Shine To 6061-T6 – Part 1

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Polishing aluminum transforms gray metal into a mirror finish—cheap, timeless, and endlessly messy but deeply rewarding.
ballast

Cable Ties For Ballast

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Cable ties will become brittle over time and can break. Having weights come loose during flight, especially near the control system, could really ruin your day. 

Starkey’s Custom Spark Plug Adapter Lock Wrench

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Make spark plug changes easier with a custom spark plug wrench for auto plug adapters on aircraft engines.
wire insulation - crimp terminals

A History of Aircraft Wiring Insulation

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Discover the evolution of aircraft wiring insulation—from rubber and cotton to nylon, PVC, and Tefzel—and learn practical tricks for wiring your homebuilt.
custom heat exchanger

Custom Heat Exchanger Fabrication

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Designing and fabricating custom radiator and intercooler systems with packaging challenges.
oil filter testing

Oil Filter Testing

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Some aviation oil filters fall short of efficiency standards, but still protect engines—barely. Understand what yours really does.

In Case You Missed It

Archive: October 1999

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Mike Arnold’s hyper efficient AR-5 was on our October 1999 cover with a report...

Meet the Fokker, U.K. Style

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In 1915, Allied pilots called the Eindecker the Scourge. In 2007, three friends in England bought and built Eindecker replica kits, and improved upon the original design. By Geoff Jones.

Buzzwords: Maneuvering Speed

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Ed Kolano unravels some of the misconceptions of the oft-misunderstood term, “maneuvering speed,” and explains the implications for pilots of homebuilt aircraft.

Affordable! Fast! Too Hot!

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Marketing departments willfully ignore the difference between objective and subjective statements, especially the marketing...