Denso alternator pulley on a Lycoming engine

Denso Alternator Homemade Adaptation

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Swapping a Denso alternator into a Lycoming engine? Here’s how one builder tackled pulley design for optimal reliability.
Pitot mast

Modifying a Pitot Mast

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Drilling a Piper pitot mast for heat proves trickier than expected—alignment is critical to avoid ruining the part.

(Almost) Wordless Workshop

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Project steps rarely go in order. These illustrated tips might save you time—and frustration—when things don’t go as planned.

Check the Sump Screen

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It is important to check the oil sump screen for contaminants at least once per year.

3D Printer Assisted Building

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Welcome to tomorrow’s construction game changer—today.

Fixing Axle Fooly

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Flat tires seem to come in clusters. You can go years without getting one, then for some reason, “boom” (actually, more like “psssss”), more flats in a month than a year or years.

Best of Both Worlds

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Can we convert a certified aircraft into an Experimental so we can get the freedoms we really want?

Wire You Surprised?

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There are three basic methods of marking your wires so that 10 years from now you’ll be able to go back and track down trouble.

IV Tube for Crankcase Ventilation

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Recently, my neighbor Ed needed a part to upgrade the installation of his crankcase breather/oil separator kit.

A Baker’s Dozen

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Vic shares his decision process for both choosing another RV-10 as well as choosing some of the “upgrades.”

In Case You Missed It

Variable Geometry Cooling System

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The way to reduce or eliminate excess cooling drag in cruise is to use a variable-geometry cooling system that can change shape to control the amount of air flowing through the cowling.

The Proof Is in the Putting

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Putting it on the hangar roof and wiring it to the airplane, that is....

The Dawn Patrol

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Dick and Sharon Starks mix it up with the “big boys” and draw their own crowd at Oshkosh AirVenture 2011.

Letters: September 2019

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Building and Selling Two articles in the June edition really hit home for me: “How...