Building the Affordaplane, Part 2

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From a construction standpoint this ultralight design is quite unusual in some ways and very traditional in others.

Rounding a Hole

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Cut large holes in thin material freehand.

Diodes, Backward and Forward

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Let’s talk about what makes a diode—what the physical makeup of a diode really looks like on the inside.

Accessory Stacking To Mill an Arc

1
Securely holding small parts for machining is always a challenge. The solution may be to use a work-holding gadget such as a pin vise...

Failed Ignition System

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When it comes to aircraft ignition systems, I’ve always favored having one magneto and one electronic ignition system (EIS). Many dual electronic ignitions require...

What About an Ultralight?

2
Ever consider what it might be like building an ultralight?

Scratch Build a Kit?

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I want to present a strategy and method to get a few more prospective airplane builders off the fence and into the workshop. This...

Driver Upgrade for Avionics Trays

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Installing small screws into the tight confines of a deep avionics tray is a challenge that can be both annoying and frustrating.

Franklin vs. Edison et al. and Marconi

2
A word we use rather flippantly when perusing electronic circuitry—ground.

ERCuSi-A Silicon Bronze, the AlternaTIG Option

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Last summer I had the chance to get some hands-on experience with TIG brazing. Other than a YouTube video or two, I knew next...

In Case You Missed It

Around the Patch

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Editor-in-Chief Marc Cook reflects on the joy offered by low-and-slow flying machines and discusses the state of the kit aircraft market.

Firewall Forward: Installing the Firewall

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Author Dave Prizio describes construction of the firewall itself, including the penetrations and the tools required.

Second Hand is First Rate

1
Pitts happens when you have 11 months, talent, friends, spare parts, and a little cash.

Ask the DAR

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Are computer software programs sufficient documentation of a build, and what do you do when a DARs request seems unreasonable?