cad for the home shop

CAD for the Home Shop

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Explore how EAA members use Solid Edge and 3D printing to design, model, and build aircraft parts—affordably and efficiently with modern CAD tools.
Van’s Aircraft Chief Engineer Rian Johnson explains the RV-15 design elements to Dye before Dye’s initial flights last summer.

KITPLANES Flies the RV-15!

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Paul Dye flies the RV-15 prototype and shares first impressions of Van’s high-wing backcountry design.
cat in cargo compartment listening for strange noises

Hearing Things

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A stowaway cat reminds us: strange noises matter. Learn how to listen for sounds that can signal trouble in flight before they become real problems.
custom engine mount

Building a Custom Engine Mount

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How a custom engine mount for the SR-1 was CNC’d, stress-tested, and welded for strength, weight savings, and tight packaging.
BAC 1-11 to illustrate pitch characteristics

Build, Test, Refine and Fix—Part 5: High AoA Pitch Characteristics

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Evaluating pitch stability, stick force gradients, and pitch-up warnings in stall testing to ensure safe handling at high angles of attack.
Mini-Coupe

Chris Tena Mini-Coupe

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The VW-powered Mini-Coupe—with twin tails and all-pushrod controls—remains a standout among 1970s homebuilts.
rv-6 n the hangar

Second Chance Six

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As Oshkosh 2025 nears, Tenley rallies support and tackles critical inspection tasks to get RV-6 N2165U flying again.
Polishing leads to a shiny airplane. Sonex in flight

Taking a Shine To 6061-T6 – Part 1

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Polishing aluminum transforms gray metal into a mirror finish—cheap, timeless, and endlessly messy but deeply rewarding.

The Hummingbird Airworthiness Inspection

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A DAR walks through the paperwork and practical steps needed to get an Experimental helicopter inspected—and reflects on what it means to finally fly.
Clecos in an airplane panel illustrating the many repetitive task

Eating the Elephant—Part 4

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Dealing with repetitive tasks.

In Case You Missed It

The most difficult compromises live in the middle of the performance envelope, while the easiest decisions are found at each end of the spectrum. This VW installation emphasizes economy over performance, so a prop gearbox would be an obvious complication.

Compromises

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Never one to revel in the practical, recently I found myself expounding to a colleague on why the general aviation world moves at 2700 rpm.

Alternative Energies

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Solar-powered aircraft may have some inherent limits, but they are also marvels of engineering that constantly push the boundaries of what’s possible. By Dean Sigler.

Letters

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Is Your Engine Missing? I read every issue with extreme interest, but this year’s...

Ask the DAR

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Who can be in the cockpit of a homebuilt aircraft during Phase I flight testing? Mel Asberry answers the question.